{"id":2938,"date":"2024-03-19T15:34:25","date_gmt":"2024-03-19T14:34:25","guid":{"rendered":"https:\/\/dirostahl.pixel-tal.de\/range-of-services\/production\/rings\/"},"modified":"2024-06-21T12:59:20","modified_gmt":"2024-06-21T10:59:20","slug":"rings","status":"publish","type":"page","link":"https:\/\/dirostahl.com\/en\/range-of-services\/production\/rings\/","title":{"rendered":"Ring Rolling"},"content":{"rendered":"<section id=\"9df3918c\" class=\"hero hero-9df3918c hero--text\" data-theme=\"dark\">\r\n\t\t\t\t\t\t\t\t<div class=\"acf-innerblocks-container\">\n\r\n\t\t\t       \r\n                    \r\n            <div id=\"bee27df5\" class=\"hero-item hero-item-bee27df5 hero-item--overlay hero-item--image\">\r\n\t\t\t\t<div class=\"hero-canvas\">\r\n\t\t\t\t\t<div class=\"acf-innerblocks-container\"><\/div>\r\n\t\t\t\t<\/div>\r\n\t\t\t\t<div class=\"hero-media hero-media-image\"><img loading=\"lazy\" decoding=\"async\" width=\"1200\" height=\"675\" src=\"https:\/\/dirostahl.com\/wp-content\/uploads\/Bild-6-1.png\" class=\"attachment-full size-full\" alt=\"\" srcset=\"https:\/\/dirostahl.com\/wp-content\/uploads\/Bild-6-1.png 1200w, https:\/\/dirostahl.com\/wp-content\/uploads\/Bild-6-1-300x169.png 300w, https:\/\/dirostahl.com\/wp-content\/uploads\/Bild-6-1-1024x576.png 1024w, https:\/\/dirostahl.com\/wp-content\/uploads\/Bild-6-1-768x432.png 768w, https:\/\/dirostahl.com\/wp-content\/uploads\/Bild-6-1-1x1.png 1w\" sizes=\"auto, (max-width: 1200px) 100vw, 1200px\" \/><\/div>            <\/div>\r\n\t\t\t\t\r\n            \r\n\t\t\t\r\n        \r\n            \n<\/div>\r\n\t\t\t\t\t\t\t\t\t\t\t\t<div id=\"start\"><\/div>\r\n\t\t\t<\/section>\r\n\t\t\t\t\r\n\t\t\t\r\n\t\t\t        \r\n            \n\n<section id=\"f7a29b53\" class=\"gb-section gb-container gb-container-f7a29b53\" data-container-type=\"section\" data-theme=\"dark\">\n<section id=\"cff7fbc2\" class=\"gb-inner-section gb-container gb-container-cff7fbc2\" data-container-type=\"container\" data-theme=\"inherit\">\n<div class=\"gb-grid-wrapper gb-grid-wrapper-54e9777a\">\n<div class=\"gb-grid-column gb-grid-column-ea9e1c12\"><div id=\"ea9e1c12\" class=\"gb-container gb-container-ea9e1c12\" data-container-type=\"container\" data-theme=\"inherit\">\n\n<div class=\"wp-block-pixel-headline headlines --subheadline-top has-text-align-left is-gap-off\"><h1 class=\"headline --h2\" style=\"color:var(--color-white)\">Our ring rolling mills<br>for seamless rolled rings<\/h1><span class=\"subheadline\" style=\"color:\">Everything runs smoothly for us<\/span><\/div>\n\n<\/div><\/div>\n\n<div class=\"gb-grid-column gb-grid-column-b1c81c66\"><div id=\"b1c81c66\" class=\"gb-container gb-container-b1c81c66\" data-container-type=\"container\" data-theme=\"inherit\">\n\n<p>We produce seamless rolled rings from pre-forged blanks on our computer-controlled ring rolling mills. Computer-controlled process monitoring provides continuous visual information about the remaining rolling path, the actual volume and the resulting actual dimensions as well as any ovality of the ring.<\/p>\n\n\n\n<p>Of course, all rolling parameters can also be adjusted manually at any time for optimization. Rings weighing from 80 kg to 8,000 kg, with an outer diameter of 250 mm to 3,500 mm and a height of up to 850 mm can be produced on the rolling mills.<\/p>\n\n\n\n<p>The seamless rolling of rings enables production to very tight tolerances. This reduces the amount of primary material used and also significantly reduces the amount of processing required to produce the finished part. These rings are used, for example, as gear blanks, planetary gears, bandages, bushes, plain and ball bearings, tire moulds, grinding rings, sealing rings, flanges, cutting rings and much more.<\/p>\n\n<\/div><\/div>\n\n<div class=\"gb-grid-column gb-grid-column-acae7ccc\"><div id=\"acae7ccc\" class=\"gb-container gb-container-acae7ccc box-gray\" data-container-type=\"container\" data-theme=\"inherit\">\n<div id=\"b9efa19f\" class=\"gb-container gb-container-b9efa19f\" data-container-type=\"container\" data-theme=\"inherit\">\n\n<div class=\"wp-block-pixel-headline headlines --subheadline-bottom has-text-align-left\"><h3 class=\"headline\" style=\"color:var(--color-darkgrey)\">At a glance<\/h3><\/div>\n\n\n\n<ul class=\"wp-block-list\">\n<li>Seamless rolled rings weighing from 80 kg to 8,000 kg<\/li>\n\n\n\n<li>Outer diameter up to 3,500 mm<\/li>\n\n\n\n<li>Rolling heights up to 850 mm<\/li>\n<\/ul>\n\n<\/div>\n<\/div><\/div>\n<\/div>\n<\/section>\n<\/section>\n\n<section id=\"8739e0e6\" class=\"gb-section gb-container gb-container-8739e0e6\" data-container-type=\"section\" data-theme=\"dark\">\n<div id=\"27404fd3\" class=\"gb-inner-section gb-container gb-container-27404fd3\" data-container-type=\"container\" data-theme=\"inherit\">\n\n<div class=\"wp-block-pixel-headline headlines --subheadline-bottom has-text-align-left is-style-default\"><h2 class=\"headline --h3\" style=\"color:var(--color-darkgrey)\">Insights into our ring rolling mill<\/h2><\/div>\n\n<\/div>\n\n<div id=\"28c1fc01\" class=\"gb-inner-section gb-container gb-container-28c1fc01 cmt-25 slider-wrap\" data-container-type=\"container\" data-theme=\"inherit\">\n<div id=\"f6bf2b97\" class=\"gb-container gb-container-f6bf2b97 slider-wrap-inner\" data-container-type=\"container\" data-theme=\"inherit\">\n\r\n\t\t\t        \r\n            \t\t\t\r\n            <div id=\"9c75385c\" class=\"gallery gallery-9c75385c grid-gallery grid swiper\" style=\"--grid-columns:3;--grid-gap:3.75rem;--gallery-aspect-ratio:unset;--gallery-item-height:auto;\" data-gallery-height=\"height\">\r\n\t\t\t\t\t\r\n\t\t\t\t<div class=\"gallery-inner swiper-wrapper grid-inner\"><figure class=\"gallery-slide swiper-slide card card-gallery card-gallery-2278\" style=\"\">\r\n\t<a class=\"gallery-item-image card-media\" href=\"https:\/\/dirostahl.com\/wp-content\/uploads\/stahlringe-3.jpg\" data-autoplay data-fslightbox=\"fs9c75385c\" ><img fetchpriority=\"high\" decoding=\"async\" width=\"2000\" height=\"1333\" src=\"https:\/\/dirostahl.com\/wp-content\/uploads\/stahlringe-3.jpg\" class=\"gallery-image gallery-image-2278 gallery-image-link\" alt=\"stahlringe-3\" loading=\"eager\" srcset=\"https:\/\/dirostahl.com\/wp-content\/uploads\/stahlringe-3.jpg 2000w, https:\/\/dirostahl.com\/wp-content\/uploads\/stahlringe-3-300x200.jpg 300w, https:\/\/dirostahl.com\/wp-content\/uploads\/stahlringe-3-1024x682.jpg 1024w, https:\/\/dirostahl.com\/wp-content\/uploads\/stahlringe-3-768x512.jpg 768w, https:\/\/dirostahl.com\/wp-content\/uploads\/stahlringe-3-1536x1024.jpg 1536w, https:\/\/dirostahl.com\/wp-content\/uploads\/stahlringe-3-1x1.jpg 1w\" sizes=\"(max-width: 2000px) 100vw, 2000px\" \/><\/a>\t\t<\/figure><figure class=\"gallery-slide swiper-slide card card-gallery card-gallery-2272\" style=\"\">\r\n\t<a class=\"gallery-item-image card-media\" href=\"https:\/\/dirostahl.com\/wp-content\/uploads\/stahlringe_6.jpg\" data-autoplay data-fslightbox=\"fs9c75385c\" ><img decoding=\"async\" width=\"2000\" height=\"1333\" src=\"https:\/\/dirostahl.com\/wp-content\/uploads\/stahlringe_6.jpg\" class=\"gallery-image gallery-image-2272 gallery-image-link\" alt=\"stahlringe_6\" loading=\"eager\" srcset=\"https:\/\/dirostahl.com\/wp-content\/uploads\/stahlringe_6.jpg 2000w, https:\/\/dirostahl.com\/wp-content\/uploads\/stahlringe_6-300x200.jpg 300w, https:\/\/dirostahl.com\/wp-content\/uploads\/stahlringe_6-1024x682.jpg 1024w, https:\/\/dirostahl.com\/wp-content\/uploads\/stahlringe_6-768x512.jpg 768w, https:\/\/dirostahl.com\/wp-content\/uploads\/stahlringe_6-1536x1024.jpg 1536w, https:\/\/dirostahl.com\/wp-content\/uploads\/stahlringe_6-1x1.jpg 1w\" sizes=\"(max-width: 2000px) 100vw, 2000px\" \/><\/a>\t\t<\/figure><figure class=\"gallery-slide swiper-slide card card-gallery card-gallery-2264\" style=\"\">\r\n\t<a class=\"gallery-item-image card-media\" href=\"https:\/\/dirostahl.com\/wp-content\/uploads\/stahlringe_1.jpg\" data-autoplay data-fslightbox=\"fs9c75385c\" ><img decoding=\"async\" width=\"2000\" height=\"1333\" src=\"https:\/\/dirostahl.com\/wp-content\/uploads\/stahlringe_1.jpg\" class=\"gallery-image gallery-image-2264 gallery-image-link\" alt=\"stahlringe_1\" loading=\"eager\" srcset=\"https:\/\/dirostahl.com\/wp-content\/uploads\/stahlringe_1.jpg 2000w, https:\/\/dirostahl.com\/wp-content\/uploads\/stahlringe_1-300x200.jpg 300w, https:\/\/dirostahl.com\/wp-content\/uploads\/stahlringe_1-1024x682.jpg 1024w, https:\/\/dirostahl.com\/wp-content\/uploads\/stahlringe_1-768x512.jpg 768w, https:\/\/dirostahl.com\/wp-content\/uploads\/stahlringe_1-1536x1024.jpg 1536w, https:\/\/dirostahl.com\/wp-content\/uploads\/stahlringe_1-1x1.jpg 1w\" sizes=\"(max-width: 2000px) 100vw, 2000px\" \/><\/a>\t\t<\/figure><figure class=\"gallery-slide swiper-slide card card-gallery card-gallery-2266\" style=\"\">\r\n\t<a class=\"gallery-item-image card-media\" href=\"https:\/\/dirostahl.com\/wp-content\/uploads\/stahlringe_2.jpg\" data-autoplay data-fslightbox=\"fs9c75385c\" ><img decoding=\"async\" width=\"2000\" height=\"1336\" src=\"https:\/\/dirostahl.com\/wp-content\/uploads\/stahlringe_2.jpg\" class=\"gallery-image gallery-image-2266 gallery-image-link\" alt=\"stahlringe_2\" loading=\"eager\" srcset=\"https:\/\/dirostahl.com\/wp-content\/uploads\/stahlringe_2.jpg 2000w, https:\/\/dirostahl.com\/wp-content\/uploads\/stahlringe_2-300x200.jpg 300w, https:\/\/dirostahl.com\/wp-content\/uploads\/stahlringe_2-1024x684.jpg 1024w, https:\/\/dirostahl.com\/wp-content\/uploads\/stahlringe_2-768x513.jpg 768w, https:\/\/dirostahl.com\/wp-content\/uploads\/stahlringe_2-1536x1026.jpg 1536w, https:\/\/dirostahl.com\/wp-content\/uploads\/stahlringe_2-1x1.jpg 1w\" sizes=\"(max-width: 2000px) 100vw, 2000px\" \/><\/a>\t\t<\/figure><figure class=\"gallery-slide swiper-slide card card-gallery card-gallery-2268\" style=\"\">\r\n\t<a class=\"gallery-item-image card-media\" href=\"https:\/\/dirostahl.com\/wp-content\/uploads\/stahlringe_4.jpg\" data-autoplay data-fslightbox=\"fs9c75385c\" ><img decoding=\"async\" width=\"2000\" height=\"1333\" src=\"https:\/\/dirostahl.com\/wp-content\/uploads\/stahlringe_4.jpg\" class=\"gallery-image gallery-image-2268 gallery-image-link\" alt=\"stahlringe_4\" loading=\"eager\" srcset=\"https:\/\/dirostahl.com\/wp-content\/uploads\/stahlringe_4.jpg 2000w, https:\/\/dirostahl.com\/wp-content\/uploads\/stahlringe_4-300x200.jpg 300w, https:\/\/dirostahl.com\/wp-content\/uploads\/stahlringe_4-1024x682.jpg 1024w, https:\/\/dirostahl.com\/wp-content\/uploads\/stahlringe_4-768x512.jpg 768w, https:\/\/dirostahl.com\/wp-content\/uploads\/stahlringe_4-1536x1024.jpg 1536w, https:\/\/dirostahl.com\/wp-content\/uploads\/stahlringe_4-1x1.jpg 1w\" sizes=\"(max-width: 2000px) 100vw, 2000px\" \/><\/a>\t\t<\/figure><figure class=\"gallery-slide swiper-slide card card-gallery card-gallery-2274\" style=\"\">\r\n\t<a class=\"gallery-item-image card-media\" href=\"https:\/\/dirostahl.com\/wp-content\/uploads\/stahlringe_7.jpg\" data-autoplay data-fslightbox=\"fs9c75385c\" ><img decoding=\"async\" width=\"2000\" height=\"1333\" src=\"https:\/\/dirostahl.com\/wp-content\/uploads\/stahlringe_7.jpg\" class=\"gallery-image gallery-image-2274 gallery-image-link\" alt=\"stahlringe_7\" loading=\"eager\" srcset=\"https:\/\/dirostahl.com\/wp-content\/uploads\/stahlringe_7.jpg 2000w, https:\/\/dirostahl.com\/wp-content\/uploads\/stahlringe_7-300x200.jpg 300w, https:\/\/dirostahl.com\/wp-content\/uploads\/stahlringe_7-1024x682.jpg 1024w, https:\/\/dirostahl.com\/wp-content\/uploads\/stahlringe_7-768x512.jpg 768w, https:\/\/dirostahl.com\/wp-content\/uploads\/stahlringe_7-1536x1024.jpg 1536w, https:\/\/dirostahl.com\/wp-content\/uploads\/stahlringe_7-1x1.jpg 1w\" sizes=\"(max-width: 2000px) 100vw, 2000px\" \/><\/a>\t\t<\/figure><figure class=\"gallery-slide swiper-slide card card-gallery card-gallery-2270\" style=\"\">\r\n\t<a class=\"gallery-item-image card-media\" href=\"https:\/\/dirostahl.com\/wp-content\/uploads\/stahlringe_5-e1716122690536.jpg\" data-autoplay data-fslightbox=\"fs9c75385c\" ><img decoding=\"async\" width=\"2000\" height=\"1500\" src=\"https:\/\/dirostahl.com\/wp-content\/uploads\/stahlringe_5-e1716122690536.jpg\" class=\"gallery-image gallery-image-2270 gallery-image-link\" alt=\"stahlringe_5\" loading=\"eager\" \/><\/a>\t\t<\/figure><\/div>\t\t\t\t<div class=\"swiper-pagination\"><\/div>            <\/div>\r\n\t\t\t\r\n\t\t\t\t\t\t\t\r\n\t\t\t\r\n            <!-- end:gallery -->\r\n        \r\n            \n<\/div>\n<\/div>\n<\/section>\n\n<section id=\"9cc495d1\" class=\"gb-section gb-container gb-container-9cc495d1\" data-container-type=\"section\" data-theme=\"dark\">\n<div id=\"e2aeb9d1\" class=\"gb-inner-section gb-container gb-container-e2aeb9d1\" data-container-type=\"container\" data-theme=\"inherit\">\n\n<div class=\"wp-block-pixel-headline headlines --subheadline-bottom has-text-align-left\"><h3 class=\"headline\" style=\"color:\">The electromechanical ring rolling mill<\/h3><\/div>\n\n\n<div class=\"gb-grid-wrapper gb-grid-wrapper-0416c913\">\n<div class=\"gb-grid-column gb-grid-column-d2f9e04c\"><section id=\"d2f9e04c\" class=\"gb-container gb-container-d2f9e04c\" data-container-type=\"container\" data-theme=\"inherit\">\n\n<p><strong>Our electromechanical ring rolling mill is integrated into a fully automated and interlinked production line which, in addition to the ring rolling mill, essentially consists of the following systems\/aggregates:<\/strong><\/p>\n\n\n\n<div style=\"height:20px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<ul class=\"wp-block-list\">\n<li>Robot for laser-assisted measurement (geometry) of the forged ring blanks before heating<\/li>\n\n\n\n<li>Rotary chamber furnace for heating standard grades<\/li>\n\n\n\n<li>Double-chamber forging furnace for heating special grades<\/li>\n\n\n\n<li>Descaling system for the heated ring blanks before rolling<\/li>\n\n\n\n<li>Robot for marking the rolled rings<\/li>\n<\/ul>\n\n<\/section><\/div>\n\n<div class=\"gb-grid-column gb-grid-column-e998519b\"><section id=\"e998519b\" class=\"gb-container gb-container-e998519b\" data-container-type=\"container\" data-theme=\"inherit\">\n\n<p>All material handling within the production line is carried out by a gantry-bound manipulator. The automated production process is controlled by a central process control system with a superimposed production control system.<\/p>\n\n\n\n<p>Seamless rings with an outer diameter of 200 mm to 1,250 mm (in exceptional cases up to 1,500 mm), a height of 30 mm to 420 mm and a weight of up to 800 kg can be rolled.<\/p>\n\n\n\n<p>The main benefits of the new ring rolling line are considerably shorter throughput times, significantly reduced energy requirements, optimized material usage combined with the highest product quality and precise material tracking within the process chain.<\/p>\n\n\n\n<p>The new ring-rolling line was funded by the Federal Ministry for Economic Affairs and Energy on the basis of a decision by the German Bundestag.<\/p>\n\n<\/section><\/div>\n<\/div>\n<\/div>\n<\/section>\n\n<section id=\"4afbeddd\" class=\"gb-section gb-container gb-container-4afbeddd\" data-container-type=\"section\" data-theme=\"dark\">\n<div id=\"0e30f65f\" class=\"gb-inner-section gb-container gb-container-0e30f65f\" data-container-type=\"container\" data-theme=\"inherit\">\n\n<figure class=\"wp-block-image size-full is-style-default\"><img loading=\"lazy\" decoding=\"async\" width=\"1620\" height=\"400\" src=\"https:\/\/dirostahl.com\/wp-content\/uploads\/Bild-15.png\" alt=\"\" class=\"wp-image-1069\" style=\"object-fit:cover\" srcset=\"https:\/\/dirostahl.com\/wp-content\/uploads\/Bild-15.png 1620w, https:\/\/dirostahl.com\/wp-content\/uploads\/Bild-15-300x74.png 300w, https:\/\/dirostahl.com\/wp-content\/uploads\/Bild-15-1024x253.png 1024w, https:\/\/dirostahl.com\/wp-content\/uploads\/Bild-15-768x190.png 768w, https:\/\/dirostahl.com\/wp-content\/uploads\/Bild-15-1536x379.png 1536w, https:\/\/dirostahl.com\/wp-content\/uploads\/Bild-15-1x1.png 1w\" sizes=\"auto, (max-width: 1620px) 100vw, 1620px\" \/><\/figure>\n\n<\/div>\n<\/section>\n\n<section id=\"e56f6dd8\" class=\"gb-section gb-container gb-container-e56f6dd8\" data-container-type=\"section\" data-theme=\"dark\">\n<div id=\"7586dbf1\" class=\"gb-inner-section gb-container gb-container-7586dbf1\" data-container-type=\"container\" data-theme=\"inherit\">\n<a class=\"gb-button gb-button-418d533e is-style-default gb-button-text\" href=\"https:\/\/dirostahl.com\/leistungsspektrum\/produktion\/\">back to overview<\/a>\n<\/div>\n<\/section>","protected":false},"excerpt":{"rendered":"","protected":false},"author":1,"featured_media":0,"parent":2918,"menu_order":3,"comment_status":"closed","ping_status":"closed","template":"","meta":{"_acf_changed":false,"footnotes":""},"class_list":["post-2938","page","type-page","status-publish"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v27.3 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>Ring Rolling - Karl Diederichs GmbH &amp; Co. KG<\/title>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/dirostahl.com\/en\/range-of-services\/production\/rings\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Ring Rolling - Karl Diederichs GmbH &amp; Co. KG\" \/>\n<meta property=\"og:url\" content=\"https:\/\/dirostahl.com\/en\/range-of-services\/production\/rings\/\" \/>\n<meta property=\"og:site_name\" content=\"Karl Diederichs GmbH &amp; Co. 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